A pressure test is the one way to prove a gas line is tight. You cap off the piping, fill it with air to a set pressure, and watch a gauge for a set time. If the needle does not move, the line holds. If it drops, something is leaking, and the test does not care whether the leak is a big one or a fitting weeping a bubble an hour.
Testing is required whenever new gas piping is installed, and it is how a repaired line is cleared to go back in service. It also comes up in situations homeowners do not expect: a buyer's inspector flags the gas, the utility shuts off a meter and will not restore service until the piping is proven, or a house has sat with the gas off for long enough that nobody is sure what has happened to the lines.
We run the test to the fuel gas code, isolate the appliances so they are not damaged, use the right gauge for the job, and give you a straight answer and the paperwork to go with it.
- Piedmont Natural Gas Advantage Partner
You need a pressure test when
- New gas piping has been installed and has to be inspected before it is used
- A leak has been repaired and the line needs to be proven before it goes back in service
- The utility has red-tagged or locked the meter and service is waiting on the piping
- A home inspection on a house you are buying or selling has raised a question about the gas
- The gas to a house has been off for a long time, or it has been vacant
- You are framing a new home or addition and the rough-in is ready for inspection
What gets tested
- Whole-house gas piping from the meter or tank outlet to every appliance
- New branch lines to a single appliance
- Underground yard lines to garages, generators, grills and pool heaters
- Repaired sections after a leak
- Rough-in piping in new homes and additions before walls are closed
- Final piping before the meter is set or released
- Propane systems downstream of the second-stage regulator
What the code actually requires
The International Fuel Gas Code sets the minimum in section 406. New piping is tested at no less than one and a half times the proposed working pressure, and never less than 3 psig, for at least 10 minutes, with no drop on the gauge. For a typical house running at a fraction of a pound, that means the 3 psig floor governs.
Those are minimums, and inspectors are allowed to ask for more. Spartanburg County's residential inspection requirements, for example, call for a 10 psi air test on gas lines at the meter release inspection, and underground gas piping is tested before it is backfilled. We set the test to whatever the inspecting office for your address requires, and that is usually higher than the code floor.
The test medium is air or an inert gas such as nitrogen. It is never oxygen, and never the fuel gas itself. The gauge has to suit the test: the code limits how coarse the scale can be relative to the test pressure, because a big dial gauge cannot show a small drop on a low-pressure test.
Isolating the appliances
Gas valves on furnaces, water heaters, ranges and log sets are built for inches of water column, not pounds per square inch. Put 10 psi against one and you can damage the valve or the regulator inside it. So before a test, every appliance is either disconnected and the outlet capped, or isolated behind its closed shutoff valve where the code allows it.
The same goes for line regulators on 2 psi systems and the second-stage regulator on propane. They are isolated from the test or tested separately. Getting this step right is the difference between a clean test and an afternoon spent replacing a gas valve.
Testing for a home sale
Home inspectors in the Upstate commonly note gas items: CSST that does not appear to be bonded, a missing sediment trap at the furnace, a flexible connector running through a wall, an uncapped stub where an appliance used to be, or a faint gas odor near the meter. A buyer's agent may then ask for the gas piping to be evaluated or tested.
A pressure test answers the leak question with a number. We isolate the appliances, test the whole system, and write down the test pressure, duration and result. If it fails, we find the leak. If we see code items along the way, like a missing cap or an unbonded run, we list them separately so the buyer and seller can see which items are leaks and which are fixes.
Because the gas has to be shut off for the test, every pilot in the house goes out. We relight and check each appliance afterward, so the seller is not left with cold water on closing day.
After a red tag or a shutoff
When a utility technician finds a leak or an unsafe condition, they may shut off and lock the meter, or tag the appliance or piping as unsafe to use. That tag stays until the problem is repaired. The utility may require a successful pressure test, and in some cases a city or county inspection, before they will turn the meter back on.
The order of operations matters. We find and repair the leak, test the piping to the required pressure and duration, and get any needed inspection released. The utility then restores service and relights on their schedule, or we relight once they have turned the gas on, depending on how they handle it in your area.
Vacant houses and homes where the gas has been off for a long time follow a similar path. Before gas is reintroduced into piping nobody has checked in a while, a test is the sensible first step, and the utility may ask for one.
If the gauge drops
A failed test is information, not a disaster. We hold the pressure on the line and work outward with leak-detection solution on fittings, valves and unions, splitting the system into sections if needed to narrow it down. Common culprits are old unions, valves on abandoned appliance stubs, and joints in hidden spaces that were disturbed during a remodel.
Temperature can also move a gauge. Air in a line that runs through a hot attic or along a sunny exterior wall expands and contracts as the temperature changes, so we account for it on outdoor and attic runs and retest rather than guessing. A line passes when it holds, not when it is close.
How a gas pressure test is done
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Find out who needs the result
An inspector, a utility, a buyer or you. That sets the test pressure, the duration and the paperwork.
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Shut off and isolate
Gas is shut off at the meter or tank, and every appliance and regulator that cannot take test pressure is disconnected or isolated.
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Cap the outlets and connect the gauge
Open stubs are capped, and a test gauge suited to the test pressure is installed on the system.
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Pressurize and hold
The piping is filled with air or nitrogen to the required pressure and held for the required time, with no drop allowed.
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Find and fix if it fails
A drop means a leak. We locate it, repair it and test again until the line holds.
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Inspection and paperwork
The inspector sees the test where required, and you get a written record of the pressure, time and result.
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Restore gas, purge and relight
Once the utility restores service or the valve is reopened, we purge air from the lines and relight and check each appliance.
Not sure this is the problem? Describe what is happening and we will tell you.
(864) 415-7482Tests, inspections and the utility
A pressure test on new or altered piping is part of a permitted job, and the inspector from the city or county building office witnesses it or sees it on the gauge. A standalone test for a home sale is not normally a permit item on its own, but any repair it leads to may be.
The utility has its own role. It decides when a locked or red-tagged meter is turned back on and what it needs to see first. We coordinate with both so the gas comes back on as soon as the piping is proven.
What drives the cost of a pressure test
Every job is priced before work starts. These are the things that move the number.
- Size of the system
- A single new branch is quick. A whole house with many appliances takes longer to isolate and relight.
- Number of appliances
- Each one has to be shut off, isolated or disconnected, then reconnected and relit afterward.
- Access to the piping
- Open basements and crawlspaces are simple. Piping hidden in finished walls and tight crawlspaces takes longer to reach.
- Whether it passes
- A clean pass is one visit. A failed test adds leak finding and repair.
- Inspection and utility timing
- When an inspector or the utility has to be present or release the meter, scheduling becomes part of the job.
Who supplies gas in your town
Your utility owns the main and the meter and handles gas emergencies at the meter. Everything after the meter is yours, and that is the piping we install and repair.
| Town | Natural gas | Permits |
|---|---|---|
| Spartanburg | Piedmont Natural Gas | City of Spartanburg Building Inspections; Spartanburg County Building Codes outside city limits |
| Boiling Springs | Piedmont Natural Gas | Spartanburg County Building Codes |
| Inman | Piedmont Natural Gas | City of Inman (processed by SAFEbuilt) |
| Chesnee | Piedmont Natural Gas or propane | Cherokee County Building Safety, after City of Chesnee zoning approval |
| Cowpens | Piedmont Natural Gas | Town of Cowpens (building safety by CC&I Services) |
| Gaffney | Piedmont Natural Gas | City of Gaffney Community Development; Cherokee County Building Safety outside city limits |
| Duncan | Greer CPW | Town of Duncan |
| Wellford | Greer CPW | City of Wellford |
| Lyman | Greer CPW | Town of Lyman zoning approval, then CC&I Services |
| Moore | Varies: Piedmont, Greer CPW or propane | Spartanburg County Building Codes |
| Woodruff | Piedmont Natural Gas | City of Woodruff Building Department |
| Landrum | Greer CPW | City of Landrum (start at City Hall); Spartanburg County Building Codes outside city limits |
| Campobello | Mostly propane (no gas main confirmed) | Spartanburg County Building Codes (confirm with Campobello Town Hall) |
| Roebuck | Piedmont Natural Gas | Spartanburg County Building Codes |
| Pacolet | City of Union (Union Gas) | Town of Pacolet, through its contracted building inspection firm |
| Converse | Piedmont Natural Gas | Spartanburg County Building Codes |
| Fairforest | Piedmont Natural Gas | Spartanburg County Building Codes |
| Startex | Greer CPW or Piedmont (check your bill) | Spartanburg County Building Codes |
| Reidville | Greer CPW | Town of Reidville (zoning approval, then CC&I for permits); Spartanburg County outside town limits |
| Arcadia | Piedmont Natural Gas | Spartanburg County Building Codes |
| Clifton | Piedmont Natural Gas | Spartanburg County Building Codes |
| Drayton | Piedmont Natural Gas | Spartanburg County Building Codes |
| Fingerville | Propane in most homes; check for Piedmont service | Spartanburg County Building Codes |
| Glendale | Piedmont Natural Gas (where mains reach) | Spartanburg County Building Codes |
| Gramling | Varies: propane or natural gas, by road | Spartanburg County Building Codes |
| Greer | Greer CPW | City of Greer Building and Development Standards (inside city limits) |
| Holly Springs | Varies: Greer CPW, Piedmont or propane | Spartanburg County Building Codes |
| Mayo | Varies: Piedmont where mains run, propane elsewhere | Spartanburg County Building Codes |
| Pacolet Mills | City of Union (Union Gas); confirm on your bill | Town of Pacolet, through its contracted building inspection firm |
| Pauline | Varies: Piedmont where mains run, propane elsewhere | Spartanburg County Building Codes |
| Southern Shops | Piedmont Natural Gas | Spartanburg County Building Codes |
| Una | Piedmont Natural Gas | Spartanburg County Building Codes |
| Whitestone | Varies: Piedmont where mains run, propane elsewhere | Spartanburg County Building Codes |
| Chimney Rock | Propane (no gas main) | Rutherford County Building Inspections (village zoning permit first) |
| Lake Lure | Propane (no gas main) | Rutherford County Building Inspections (Town of Lake Lure zoning permit first) |
| Forest City | Enbridge Gas North Carolina | Town of Forest City Building Inspections |
| Rutherfordton | Enbridge Gas North Carolina | Rutherford County Building Inspections (town zoning permit first for additions) |
| Spindale | Enbridge Gas North Carolina | Rutherford County Building Inspections (town zoning permit first for additions) |
| Union Mills | Mostly propane | Rutherford County Building Inspections |
| Mill Spring | Enbridge Gas North Carolina (limited); propane elsewhere | Polk County Building Inspections |
| Tryon | Enbridge Gas North Carolina | Polk County Building Inspections (Town of Tryon zoning permit first) |
| Columbus | Enbridge Gas North Carolina | Polk County Building Inspections (Town of Columbus zoning permit first) |
| Green Creek | Mostly propane | Polk County Building Inspections |
Utility territories have edges, and rural homes past the mains run on propane. Check your bill if you are unsure.
Why people call Gas Guys for pressure tests
Done to the requirement, not to the minimum
We test at the pressure and duration your inspector or utility asks for, which is often higher than the code floor.
Appliances protected
We isolate valves and regulators before pressurizing, so a test does not create a new repair.
A clear written result
Pressure, duration and outcome on paper, with code items listed separately from leaks.
Every pilot relit
We leave the house with every appliance back on and checked, not just the gauge reading.